A brand new lightweight material for the Boeing 787 Dreamliner was announced this morning at K 2007, the giant plastics fair in Düsseldorf. BASF will produce a new ultra light foam for the interior of the groundbreaking aircraft. The new foam is 30 per cent lighter than films that had been used for sound and thermal insulation. Pieces cut from the elastic membrane resin foam can be installed with ease in cabin walls because of its open cell network structure. “We investigated several material combinations, and our testing determined that a laminate containing Basotect, the new material, was the most weight-efficient solution to reduce the interior noise in the forward fuselage,” said Randall Smith, Interiors Design Engineer at Boeing.
A new compression molding compound material combines the light weight, strength, and rigidity of carbon fibers with the flexibility and lower cost of glass materials in a composite compatible with automotive production.
Plastic bearings are real and millions of them are in use doing heavy-duty jobs we used to think only metals could do. Some of Germany-based igus's bearings are traveling around the world as functional parts in a car to demonstrate what they can do.
Baxter showed off his 2.0-derived moves at ATX West this year. The big red guy still looks pretty much the same, but has some new abilities, mostly due to software. The research robot version is now being used in corporate R&D departments as a design platform.
End-production using 3D printing, including objects made of multiple materials in one pass, is getting closer to reality as we saw on the exhibit floor at the recent Pacific Design & Manufacturing Show.