A Swiss aircraft project will advance composites technology for the aircraft industry by a factor of two to three, says Andre Borschberg, CEO of a company called Solar Impulse, which will launch its first test flight next year of the manned solar-powered airplane. I caught up with Borschberg on the floor of one of the close to 20 buildings at the sprawling K 2007 in Düsseldorf, Germany. “Its unusual, for example, to use high-modulus carbon fibers,” said Borshberg. Get this: the wing span on the final model will be 80 meters, the same as the Airbus A380, which weighs 560 metric tons. The craft Borshberg will help pilot around the globe in about 12 four years will weigh just two tons. It will be powered by the latest in electric motor technology. The solar panels will only provide enough electricity to light up a very large Christmas tree, requiring enormous effort to keep weight low. The planes will fly at night on battery power. Solvay Advanced Polymers of Alpharetta, GA is a development partner for the plane and is already well along on a shielded throttle housing.
HP revealed more of its 3D printing plans in a recent webinar. Senior vice president of inkjet and graphics solution business Stephen Nigro spoke about how the technology works and expanded on HP's vision of open collaboration to commercialize its Multi Jet Fusion 3D printing technology for end-production, and open collaboration on new materials. He also said HP will create software to help users decide when to use Multi Jet Fusion versus conventional subtractive manufacturing.
A lightweight electric urban concept car designed by several European companies weighs only 992 lb without its battery. It would have weighed 26.7 lb more if its windows were made of glass instead of the specially coated LEXAN polycarbonate resin from SABIC Innovative Plastics.
Skylar Tibbits' team in MIT's Self-Assembly Lab is now 4D printing self-assembling shapes made of programmable carbon composites and custom wood grain. The composites are being used in a sport car airfoil, and the wood grain is beautiful.
The NanoSteel Company has produced high-hardness ferrous metal matrix composite (MMC) parts using a new nanosteel powder in a one-step 3D-printing process. Parts are 99.9% dense, crack-free, and with wear resistance comparable to M2 tool steels.
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