Plans by Airbus to use an aluminum alloy skeleton for the A350 have been abandoned due to customer pressure. It’s now reported that Airbus will use advanced composites for the frame, echoing the strategy used in Boeing’s much-heralded Dreamliner. Customers pushed Airbus to the all-composite approach because of perceptions there would be maintenance problems in mating composites and aluminum in the manner Airbus planned. The shift is a blow to technical officials at Alcoa, who had developed innovative new designs. The new aluminum concepts, particularly an interesting wing box concept, are still very much in play for the next generation of single-aisle aircraft.
A lightweight electric urban concept car designed by several European companies weighs only 992 lb without its battery. It would have weighed 26.7 lb more if its windows were made of glass instead of the specially coated LEXAN polycarbonate resin from SABIC Innovative Plastics.
Skylar Tibbits' team in MIT's Self-Assembly Lab is now 4D printing self-assembling shapes made of programmable carbon composites and custom wood grain. The composites are being used in a sport car airfoil, and the wood grain is beautiful.
The NanoSteel Company has produced high-hardness ferrous metal matrix composite (MMC) parts using a new nanosteel powder in a one-step 3D-printing process. Parts are 99.9% dense, crack-free, and with wear resistance comparable to M2 tool steels.
The company that brought you 3D-printed eyeglasses has launched both an improved clear polymer material for 3D printing optical components and a high-speed, precision, 3D-printing process for making small- and medium-sized batches in a few days.
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