GE Plastics long-standing attack on polyvinyl chloride continues in the Chevy Volt. Flexible Noryl replaces polyvinyl chloride for environmental and weight-saving reasons. Today's cars have over a mile of wiring, which is mostly made with PVC coating. The case against PVC, says GE, is that it contains halogen and releases dioxins when burned. The Noryl coating is also smaller in diameter than the PVC, making it easier for engineers to manipulate wires in the car. The PVC producers have long maintained that PVC is safe when incinerated properly. European regulators have been the most aggressive in attacking the use of PVC.
These new 3D-printing technologies and printers include some that are truly boundary-breaking: a sophisticated new sub-$10,000, 10-plus materials bioprinter, the first industrial-strength silicone 3D-printing service, and a clever twist on 3D printing and thermoforming for making high-quality realistic models.
Using simulation to guide the drafting process can speed up the design and production of 3D-printed nanostructures, reduce errors, and even make it possible to scale up the structures. Oak Ridge National Laboratory has developed a model that does this.
Engineers need workhorse materials with beefy mechanical properties for industrial designs made with 3D printing. Very few have been designed from the ground up for additive manufacturing, but that picture is beginning to change.
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