Eastman Chemical is introducing at K 2007 a new material it describes as the most important plastic resin developed in many years. Tritan copolyester uses a new monomer (not identified) to provide a higher glass transition temperature (Tg) than traditional copolyesters. The first grade will target polycarbonate applications in housewares where the new material offers superior chemical resistance and hydrolytic stability. Three commercial applications were announced at the show: Camelbak Products, Petaluma, CA, for a re-usable sports water bottle; VitaMix Corp., Olmstead Falls, OH, for a blender container; and Carlisle Food Service Products,Oklahoma City, OK; for a commercial soup bowl. CamelBak and Vita-Mix specified the new resin in part because it contains no bisphenol-A. Tom Pecorini, senior research associate at Eastman, says the new material has comparable shrinkage rates to PC, requiring no changes to the tooling. Another benefit: Tritan has a lower density than PC, boosting yield. Eastman said it plans to extend the grade slate, but gave no details.
HP revealed more of its 3D printing plans in a recent webinar. Senior vice president of inkjet and graphics solution business Stephen Nigro spoke about how the technology works and expanded on HP's vision of open collaboration to commercialize its Multi Jet Fusion 3D printing technology for end-production, and open collaboration on new materials. He also said HP will create software to help users decide when to use Multi Jet Fusion versus conventional subtractive manufacturing.
A lightweight electric urban concept car designed by several European companies weighs only 992 lb without its battery. It would have weighed 26.7 lb more if its windows were made of glass instead of the specially coated LEXAN polycarbonate resin from SABIC Innovative Plastics.
Skylar Tibbits' team in MIT's Self-Assembly Lab is now 4D printing self-assembling shapes made of programmable carbon composites and custom wood grain. The composites are being used in a sport car airfoil, and the wood grain is beautiful.
The NanoSteel Company has produced high-hardness ferrous metal matrix composite (MMC) parts using a new nanosteel powder in a one-step 3D-printing process. Parts are 99.9% dense, crack-free, and with wear resistance comparable to M2 tool steels.
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