Engel is showcasing a new process called “Exjection” that combines injection molding and extrusion. The process allows engineers to design long thin-walled plastic profiles that integrate a variety of elements that now require expensive secondary operations. Metals parts can be inserted in the mold cavity. Films can also be applied in the tool. The new process was described at Molding 2008 by Joachim Kragl, manager of processing technology for Engel of Canada, Guelph, Ontario. During the injection cycle, the mold cavity is moved to the machine axis. At the same time, plastic is injected into the cavity.
Applications proposed for the process include:
A water drain channel out of PP with a length of 3 meters
A cable binder made of PEEK, length 1500 mm
A furniture profile with textile decoration or aluminum decor
An entrance ledge with metallic effect pigmentation
At the JEC Europe 2015 composites show in Paris last month, makers of composite materials, software, and process equipment showed off their latest innovations. This year's show saw some announcements related to automotive applications, but many of the improvements came in the world of aerospace.
The DuPont-sponsored Plastics Industry Trends survey shows engineers want improved performance in a broad range of plastics and better recycling technology. These concerns top even processing enhancements that improve productivity.
Plastics leader SABIC recently announced a global initiative to help its customers take advantage of additive manufacturing (AM) and also advance 3D printing (3DP) technologies in several application areas. The company's plans go way beyond materials, and also include design, processing, and part performance.
A theme that was reflected in several ways at NPE 2015 was the use of 3D printing to assist in, or improve on, injection molding, as well as improvements in 3D printing materials and processes that are making better functional prototypes and end-use parts.
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