The key to a new Hewlett-Packard high speed printer is a very intricate injection molded ceramic part. As part of a $1.4 billion, five-year research project, HP design engineers approached a British ceramics company, called Morgan Advanced Ceramics, and asked if it could develop a piece that features 3,900 print nozzles. HP eyed ceramic because of its strength and hardness. Until recent years, ceramic was never a top choice for intricate, small parts because of the poor flowability of common ceramic compositions, and the expense of secondary machining. Morgan is now in full production of the component, which is part of a built-from-the-ground-up piece that rapidly distributes ink to paper, allowing full-color prints in 14 seconds.
Ford will be the first automaker to commercially use Alcoa's tough & fast Micromill aluminum alloy process and materials, debuting on several 2016 F-150 truck components. Alcoa will also license its Micromill process and materials technology to Danieli Group.
NIST's new five-year strategic plan for its Material Measurement Laboratory lists additive manufacturing materials development as one of the main areas it will support by developing measurements, data, techniques, and models.
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