New plastics/metal hybrids introduced at K 2007 by A. Schulman eliminate soldering for electronic parts and also create shielded housings. “Conductor paths and contact points for connectors and cables can be injection molded simultaneously,” says Thilo Stier, innovation manager, told me at the packed Schulman stand this morning. Traditional lead frame techniques are replaced by the hybrids, called TinCo. They consist of 15 percent thermoplastics, such as nylon; 30 percent of a low-melting alloy such as tin; and 55 percent copper fiber. Nylon is overmolded with the low melting metal in a two-barrel injection molding machine using conventional tooling. Siemens is a development partner. Five other OEMs are also beta testing the technology under secrecy agreements. The process was demonstrated at the K Fair on an Arburg press. Due to the high loading of copper, the hybrid has excellent specific electrical conductivity—greater than 106 S/m. Most plastic and elastomers can be used as the matrix in the compound. Cycle times are short due to the material’s high thermal conductivity.
Major changes are happening in the world of 3D printing and additive manufacturing materials, machines, and software. If the industry -- and the design engineers and OEMs it serves -- are to grow, all three areas must become much more tightly integrated.
The FDA has just released draft guidelines for using 3D printing in the design, development, and manufacture of regulated medical products. Although the recommendations are non-binding, they do set some much-needed parameters.
HP's industry-changing 3D printing announcement for commercial-scale end-production wasn't the only news of note at RAPID 2016 this week. Here are six more game-changing software and hardware news items, plus some videos explaining HP's technology.
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