News that GE wants to sell its plastics business is of interest to design engineers. In the past 25 years, engineering plastics suppliers, led in part by GE Plastics, have been important developers of exciting new designs for plastics, such as instrument panels and various business machinery. Rising raw materials costs (oil-related, primarily) have reduced the profitability of the business and made it a weak performer for high-flying GE. This was surely a tough pill for the company to swallow because famous CEO Jack Welch cut his teeth at GE plastics after graduation as a chemical engineer from the University of Massachusetts.
One personal anecdote shows the role GE Plastics has played in design development. I was having dinner many years ago with a man named Uwe Wascher who was a VP for GE Plastics. After a few drinks, he recalled his role in the development of Xenoy as the first ever-bumper material for a European car. Wascher, who is German and was based in Europe, said he sold the OEM on polycarbonate before testing had been fully completed. PC (developed by GE’S Dan Fox about the same time Bayer also discovered the polymer) was used on some prototype models, and was damaged by gasoline spills because of its poor chemical resistance. Washer set up a major research skunk works in GE corporate office in Europe. The 24/7 push—because the model was close to production—led to development of a PC/PBT polyester alloy known as Xenoy. The rest is history.
Wascher left GE several years ago, and probably has PR people with him when he has dinner with reporters these days.
To give engineers a better idea of the range of resins and polymers available as alternatives to other materials, this Technology Roundup presents several articles on engineering plastics that can do the job.
The first photos made with a 3D-printed telescope are here and they're not as fuzzy as you might expect. A team from the University of Sheffield beat NASA to the goal. The photos of the Moon were made with a reflecting telescope that cost the research team £100 to make (about $161 US).
A tiny humanoid robot has safely piloted a small plane all the way from cold start to takeoff, landing and coming to a full stop on the plane's designated runway. Yes, it happened in a pilot training simulation -- but the research team isn't far away from doing it in the real world.
Some in the US have welcomed 3D printing for boosting local economies and bringing some offshored manufacturing back onshore. Meanwhile, China is wielding its power of numbers, and its very different relationships between government, education, and industry, to kickstart a homegrown industry.
You can find out practically everything you need to know about engineering plastics as alternatives to other materials at the 2014 IAPD Plastics Expo. Admission is free for engineers, designers, specifiers, and OEMs, as well as students and faculty.
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