Delphi’s new PVC-replacing cable will debut on the 2007 Toyota Tundra. Delphi and Toyota both described the development as one of the most important advances in auto cable in many years. First reported by Design News Feb. 7, the very thin wall cable improves design possibilities as well as reducing weight and eliminating potential halogen release. It’s the first application of GE Plastics' Flexible Noryl resins in the automotive industry. The new insulation is half as thick as conventional coatings in North America — 0.2 mm versus 0.4 mm — or about as thick as two sheets of paper, reducing wire/resin weight by up to 25 percent and wire diameter an average 28 percent. Size of the wire bundle is cut by as much as 40 percent.
A new compression molding compound material combines the light weight, strength, and rigidity of carbon fibers with the flexibility and lower cost of glass materials in a composite compatible with automotive production.
Plastic bearings are real and millions of them are in use doing heavy-duty jobs we used to think only metals could do. Some of Germany-based igus's bearings are traveling around the world as functional parts in a car to demonstrate what they can do.
Baxter showed off his 2.0-derived moves at ATX West this year. The big red guy still looks pretty much the same, but has some new abilities, mostly due to software. The research robot version is now being used in corporate R&D departments as a design platform.
End-production using 3D printing, including objects made of multiple materials in one pass, is getting closer to reality as we saw on the exhibit floor at the recent Pacific Design & Manufacturing Show.