Delphi’s new PVC-replacing cable will debut on the 2007 Toyota Tundra. Delphi and Toyota both described the development as one of the most important advances in auto cable in many years. First reported by Design News Feb. 7, the very thin wall cable improves design possibilities as well as reducing weight and eliminating potential halogen release. It’s the first application of GE Plastics' Flexible Noryl resins in the automotive industry. The new insulation is half as thick as conventional coatings in North America — 0.2 mm versus 0.4 mm — or about as thick as two sheets of paper, reducing wire/resin weight by up to 25 percent and wire diameter an average 28 percent. Size of the wire bundle is cut by as much as 40 percent.
New versions of BASF's Ecovio line are both compostable and designed for either injection molding or thermoforming. These combinations are becoming more common for the single-use bioplastics used in food service and food packaging applications, but are still not widely available.
The 100-percent solar-powered Solar Impulse plane flies on a piloted, cross-country flight this summer over the US as a prelude to the longer, round-the-world flight by its successor aircraft planned for 2015.
GE Aviation expects to chop off about 25 percent of the total 3D printing time of metallic production components for its LEAP Turbofan engine, using in-process inspection. That's pretty amazing, considering how slow additive manufacturing (AM) build times usually are.
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This radio show will show what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.