There was plenty of talk about biodegradable plastics from environmentalists in the 1990s. All the talk was about packaging, and much of the discussion lacked scientific grounding, even though it was embraced by many school science departments on the first one or two Earth Days. Biodegradability actually made little sense for much packaging because landfills are anaerobic – that is, they allow no oxygen or moisture, which are required for the degradation process. Degradation would allow toxins to leak into aquifers.
Look for biodegradability to move back into the forefront, however, and this time for engineering applications. New research projects, particularly outside the USA, are aimed at development of mechanically stronger plastics, as well as reinforcing fibers, that are made from plants. One reason is environmental: computer or car parts made from the materials would eventually biodegrade. The other is economic: the new materials may be more cost-effective than oil-based plastics given the price trajectory of hydrocarbons. One key player to watch: NetComposites which is leading a UK project valued at more than $1.5 million to develop biodegradable structural prototypes.
Producing high-quality end-production metal parts with additive manufacturing for applications like aerospace and medical requires very tightly controlled processes and materials. New standards and guidelines for machines and processes, materials, and printed parts are underway from bodies such as ASTM International.
Although plastics make up only about 11% of all US municipal solid waste, many are actually more energy-dense than coal. Converting these non-recycled plastics into energy with existing technologies could reduce US coal consumption, as well as boost domestic energy reserves, says a new study.
This year's Dupont-sponsored WardsAuto survey of automotive designers and other engineers shows lightweighting dominates the discussion. But which materials will help them meet the 2025 CAFE standards are not entirely clear.
Artificially created metamaterials are already appearing in niche applications like electronics, communications, and defense, says a new report from Lux Research. How quickly they become mainstream depends on cost-effective manufacturing methods, which will include additive manufacturing.
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