The news is full of bankruptcies at shoot-and-ship plastics processors, particularly those who serve the price-focused automotive industry. But if you have a specialty, business is great. Take for example, Micromold Products of Yonkers, NY, which specializes in production of PTFE and PVDF parts for handling of corrosive liquids. There’s technology in the design as well as in the handling of the materials. Two patents for fluid handling show the trend. PTFE, either compression molded or formed from shapes, replace glass, which is extremely brittle, inflexible, and subject to manufacturing imperfections. Other proprietary technology is used in the fusion process. PTFE has a high coefficient of expansion and the lowest coefficient of friction of any known solid material. Micromold was started in 1950 by a former scientist at DuPont, where PTFE was commercialized as Teflon. One thing interesting about Micromold: Despite its name, it does no injection molding. Why the name? “That’s lost in the mists of time,” laughs Claude Berman, engineering manager. Micromold’s sales are up about 30 per cent in the past three years.
A new compression molding compound material combines the light weight, strength, and rigidity of carbon fibers with the flexibility and lower cost of glass materials in a composite compatible with automotive production.
Plastic bearings are real and millions of them are in use doing heavy-duty jobs we used to think only metals could do. Some of Germany-based igus's bearings are traveling around the world as functional parts in a car to demonstrate what they can do.
Baxter showed off his 2.0-derived moves at ATX West this year. The big red guy still looks pretty much the same, but has some new abilities, mostly due to software. The research robot version is now being used in corporate R&D departments as a design platform.
End-production using 3D printing, including objects made of multiple materials in one pass, is getting closer to reality as we saw on the exhibit floor at the recent Pacific Design & Manufacturing Show.