Why is Apple so successful with its new designs? Well, one answer is that it breaks the rules when it comes to injection molding. One of the basic rules taught to new industrial designers is to always leave a draft angle so molded parts can be easily slipped from a mold cavity. Apple’s Designer-in-Chief Steve Jobs said the heck with that, according to an article in the current issue of MIT’s Technology Review. Apple designs computer housings with zero draft. It costs more for special ejection, but Apple achieves a unique box-like look. It also means designers can pack more in the housing and money is saved on packaging and shipping costs. But concept is king at Apple. Apple also makes extensive use of a two-shot molding process it calls “double back”.
A make-your-own Star Wars Sith Lightsaber hilt is heftier and better-looking than most others out there, according to its maker, Sean Charlesworth. You can 3D print it from free source files, and there's even a hardware kit available -- not free -- so you can build one just in time for Halloween.
Some next-generation bio-based materials are superior in performance to their petro-based counterparts, but also face some commercial challenges. This is especially true of certain biopolymers, adhesives, coatings, and advanced materials.
Cars and other vehicles, as well as electronics and medical devices, continue to lead the use cases for the new plastics products we've been seeing, as engineers design products for tougher environments.
LeMond Composites, founded by three-time Tour de France cycling champion Greg LeMond, is the first to license a new carbon fiber production method invented by Oak Ridge National Laboratory (ORNL) that's faster, cheaper, and greener.
This month will mark the launch of the SpeedFoiler, a super-fast, ultra-lightweight foiling catamaran that can fly short distances over water faster than other foiling designs, in part because of its carbon composite materials.
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