Look for extensive use of ceramics and new woven polymer materials in the armored vehicle that will replace the US Army’s Humvee. The Joint Light Tactical Vehicle will come in three types that will haul cargo and perform reconnaissance missions. The target weight is 20,000 pounds, about half the weight of currently used armored vehicles. That’s only three to four times the weight of pickup trucks. Under consideration will be use of composite systems such as aramid-fiber reinforced materials (Kevlar), ultra-high molecular weight polyethylene (UHMWPE) composites, and S-2 glass armor systems, which are also used in the Boeing Dreamliner. Capacities of all three are being rapidly expanded in anticipation of higher demand for military and other types of applications. Manufacturers of all three materials are dramatically expanding capacity right now to meet soaring demand.
The new composites manufacturing innovation center is intended to be a source of grand challenges for industry, like the kind that got us to the moon under JFK. These aren't the words its new CEO Craig Blue used, but that's the idea and the vision behind the Institute for Advanced Composites Manufacturing Innovation (IACMI).
The 100% solar-powered airplane Solar Impulse 2 is prepping for its upcoming flight, becoming the first plane to fly around the world without using fuel. It's able to do so because of above-average performance by all of the technologies that go into it, especially materials.
As the 3D printing and overall additive manufacturing ecosystem grows, standards and guidelines from standards bodies and government organizations are increasing. Multiple players with multiple needs are also driving the role of 3DP and AM as enabling technologies for distributed manufacturing.
A growing though not-so-obvious role for 3D printing, 4D printing, and overall additive manufacturing is their use in fabricating new materials and enabling new or improved manufacturing and assembly processes. Individual engineers, OEMs, university labs, and others are reinventing the technology to suit their own needs.
For vehicles to meet the 2025 Corporate Average Fuel Economy (CAFE) standards, three things must happen: customers must look beyond the data sheet and engage materials supplier earlier, and new integrated multi-materials are needed to make step-change improvements.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.