Look for extensive use of ceramics and new woven polymer materials in the armored vehicle that will replace the US Army’s Humvee. The Joint Light Tactical Vehicle will come in three types that will haul cargo and perform reconnaissance missions. The target weight is 20,000 pounds, about half the weight of currently used armored vehicles. That’s only three to four times the weight of pickup trucks. Under consideration will be use of composite systems such as aramid-fiber reinforced materials (Kevlar), ultra-high molecular weight polyethylene (UHMWPE) composites, and S-2 glass armor systems, which are also used in the Boeing Dreamliner. Capacities of all three are being rapidly expanded in anticipation of higher demand for military and other types of applications. Manufacturers of all three materials are dramatically expanding capacity right now to meet soaring demand.
Norway-based additive manufacturing company Norsk Titanium is building what it says is the first industrial-scale 3D printing plant in the world for making aerospace-grade metal components. The New York state plant will produce 400 metric tons each year of aerospace-grade, structural titanium parts.
Siemens and Fraunhofer Institute for Laser Technology have achieved a faster production process based on selective laser melting for speeding up the prototyping of big, complex metal parts in gas turbine engines.
BMW has already incorporated more than 10,000 3D-printed parts in the Rolls-Royce Phantom and intends to expand the use of 3D printing in its cars even more in the future. Meanwhile, Daimler has started using additive manufacturing for producing spare parts in Mercedes-Benz Trucks.
SABIC's lightweighting polycarbonate glazing materials have appeared for the first time in a production car: the rear quarter window of Toyota's special edition 86 GRMN sports car, where they're saving 50% of its weight compared to conventional glass.
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