There’s a “real horse race” at General Motors between new magnesium alloys and carbon-fiber reinforced plastics for use in load-bearing structural applications of future car platforms. That comment was made in an exclusive Design News interview today with Mark Verbrugge, the director of GM’s materials and process lab. For the moment, magnesium is leading because of the successful use of a new Norsk Hydro magnesium alloy in the engine cradle of the Corvette Z06, The cradle provides a 35 percent weight savings over the previous aluminum structure. “There are only about 10 pounds of magnesium in a car now,” says Verbrugge. “There’s a lot of bandwidth there for magnesium to go after.”
Instead of sifting through huge amounts of technical data looking for answers to assembly problems, engineers can now benefit from 3M's new initiative -- 3M Assembly Solutions. The company has organized its wealth of adhesive and tape solutions into six typical application areas, making it easier to find the best products to solve their real-world assembly and bonding problems.
Many of the materials in this slideshow are resins or elastomers, plus reinforced materials, styrenics, and PLA masterbatches. Applications range from automotive and aerospace to industrial, consumer electronics and wearables, consumer goods, medical and healthcare, as well as sporting goods, and materials for protecting food and beverages.
Engineers trying to keep track of the ever-ballooning number of materials and machines for additive manufacturing and 3D printing now have some relief: a free searchable database with more than 350 machines and 450 different materials.
At JEC Europe Dow Automotive introduced a new ultra-fast, under-60-second molding cycle time for its commercial-grade VORAFORCE 5300 epoxy resin matrix for carbon composites. It's aimed at high-volume automotive manufacturing.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.