There’s a “real horse race” at General Motors between new magnesium alloys and carbon-fiber reinforced plastics for use in load-bearing structural applications of future car platforms. That comment was made in an exclusive Design News interview today with Mark Verbrugge, the director of GM’s materials and process lab. For the moment, magnesium is leading because of the successful use of a new Norsk Hydro magnesium alloy in the engine cradle of the Corvette Z06, The cradle provides a 35 percent weight savings over the previous aluminum structure. “There are only about 10 pounds of magnesium in a car now,” says Verbrugge. “There’s a lot of bandwidth there for magnesium to go after.”
At the JEC Europe 2015 composites show in Paris last month, makers of composite materials, software, and process equipment showed off their latest innovations. This year's show saw some announcements related to automotive applications, but many of the improvements came in the world of aerospace.
The DuPont-sponsored Plastics Industry Trends survey shows engineers want improved performance in a broad range of plastics and better recycling technology. These concerns top even processing enhancements that improve productivity.
Plastics leader SABIC recently announced a global initiative to help its customers take advantage of additive manufacturing (AM) and also advance 3D printing (3DP) technologies in several application areas. The company's plans go way beyond materials, and also include design, processing, and part performance.
A theme that was reflected in several ways at NPE 2015 was the use of 3D printing to assist in, or improve on, injection molding, as well as improvements in 3D printing materials and processes that are making better functional prototypes and end-use parts.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.