I think this is an excellent point. I have had several crowns over the years and my dentist is very aware of proper color match. Is there a material applied to the crown or denture after modeling or is the color dependent upon the color of the 3-D material itself? At any rate, this seems to be an ideal application for 3-D printing and another example of technology being used to benefit mankind. I think it's great. Thank you Ann for posting this piece.
From my reading, dentists in China,Russia and other countries that don't have money to waste on gold seem to do just fine with non-precious alloys. (unless, I suppose, their patients routinely gargle with battery acid) It is true that pure nickel (alloy 200) will cause an allergic reaction in a small minority of people, but even for them, incorporating the nickel in alloys such as Inconel binds up the nickel so it apparently is not a problem. The amount of corrosion, while perhaps not "zero" is insignificant during a human lifetime. Remember that orthodontic braces are made of 300-series stainless which is far less corrosion resistant than the Inconel group yet they and don't dissolve in people's mouths. Saliva just ain't that nasty.
It is my understanding that a main attraction of gold is that the capital equipment to cast it into dental parts is quite cheap. Thus the dental lab gets off with minimal expense and passes the high cost of the metal on to the patient. One would hope that CNC technology would change that.
If you look at the galvanic table of metals, gold is way up near the top, stainless steel is below it. Stainless steel can be "passivated" to bring it closer to Gold, but passivation is a layer only a few atoms thick, one scratch and it will rust. The body has water and salt, condictive, just add two different metals and you get a battery, and one of them will corrode. Braces are "temporary" and removable for cleaning.
The Chinese put melamine in their infant formula to save money, I wouldn't use them as an example of healthy frugality. Every Russian I have ever met had a mouth full of gold crowns, so I'm not sure about that information.
If you want inexpensive but safe go ceramic(zirconium). Not galvanically active, nontoxic, easy to machine. The amount of gold in a crown is just a few grams, you couldn't fit an ounce in your mouth if you got all your teeth capped. Better to save money somewhere else and stay healthy.
I agree, Elizabeth. In many instances, the 3D printer seemed like a produict in search of a solution. Cool technology, but really, do we need one? The idea of smaller dentists using this makes a ton of sense.
I know what you mean, Rob. I personally don't see the excitement around 3D printing, but now that it's starting to be used for more useful purposes, I can see the draw. In my mind it seemed more like a hobbyist, self-indulgent thing--like a friend just told me he is going to provide files online so people could 3D print some of his company's designs at home for fun. But when the auto industry and now the dental industry is starting to use 3D printing as a way to make things cheaper and more efficient, it makes more sense, as you point out.
Hi, Ann- we haven't talked for a while; In the time gap I've learned about three new 3D processes I hadn't previously been aware of --- just FYI (,,,but I bet you already know these,,,)
1. MakerBot – Yes, I heard of them, but recently saw & handled their FDM parts and learned the apparatus is only $2,200 to own. It prints ABS in .004" layers [100 microns]. Fantastic capability at that price.
2. 3D-Touch - Also FDM, also runs ABS, also .004", but a little higher priced apparatus at $3,900. (So many similar features considered, I think Maker-Bot may have them beat).
3. EnvisionTec, based in Germany (and Detroit) makes a printer using a patented technology called voxilation (volume-pixilation). It seems to be a cross between FDM and Objet PolyJet printing with very fine Z-step resolution at .001" [25 microns]. While Objet has long had superior Z resolution (about half that much at 10 microns), the compelling point was the machine cost was advertised at $40,000, significantly lower than previous Objet prices. That is, until I read your article showing Objet now at $39,000. Wondering if EnvisionTec forced Objet to that price-point-?
Great question! I was wondering the same thing. Seems like that could be a greater cost than the "printing". Maybe that's why all of the analysts are bearish and assess Stratasys as a Sell right now? I wish someone had the answer to this question.
There is another area where 3D printing makes sense, Elizabeth -- prototypes. Design News has covered 3D applications related to prototypes. Plus, comments on the 3D printing stories indicate that 3D printing can actually save money as companies produce prototypes.
BMW has already incorporated more than 10,000 3D-printed parts in the Rolls-Royce Phantom and intends to expand the use of 3D printing in its cars even more in the future. Meanwhile, Daimler has started using additive manufacturing for producing spare parts in Mercedes-Benz Trucks.
SABIC's lightweighting polycarbonate glazing materials have appeared for the first time in a production car: the rear quarter window of Toyota's special edition 86 GRMN sports car, where they're saving 50% of its weight compared to conventional glass.
Design engineers play a big role in selecting both suppliers and materials for their designs. Our most recent Design News Materials Survey says they continue to be highly involved, in some ways even more than the last time we asked to peek inside their cubicles.
Daihatsu is one of the first carmakers to customize car exteriors using 3D printing's mass customization capabilities. Effect Skins -- small exterior bumper and fender panels in different colors and textures -- can be ordered for its Copen convertible.
Several new products in this group of new adhesives, coatings, and sealants are formulated to protect sensitive electronic components, or to seal components of commercial and military aircraft. Others are designed to operate in tough, messy, dirty oil & gas operations, or for rotary applications and motors.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies.
You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived.
So if you can't attend live, attend at your convenience.