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Composite Aircraft Repair Advances
12/6/2011

The Canadian CSeries CS100 commercial aircraft uses aluminum-lithium, not carbon-fiber composites, in its fuselage to save weight. 
Photo courtesy of Bombardier Aerospace
The Canadian CSeries CS100 commercial aircraft uses aluminum-lithium, not carbon-fiber composites, in its fuselage to save weight.
Photo courtesy of Bombardier Aerospace

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Charles Murray
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Re: Beyond material strength
Charles Murray   12/7/2011 3:32:15 PM
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Follow-up from last night's comment: After I mentioned the American Airlines flight that crashed in 1979 after a design flaw left it vulnerable to maintenance damage, I tried to remember where I had once read about that accident. Here's the answer: Our distinguished columnist, Henry Petroski, wrote about it in his book, "To Engineer Is Human."

TJ McDermott
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Re: Composite Aircraft Repair Advances
TJ McDermott   12/7/2011 9:29:40 PM
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While repairs require more effort, composites would seem to be more damage resistant than an aluminum structure.

I looked for a video I'd seen several years ago: Boeing demonstrating a large skin section held vertically, and airline executives offered the chance to whack it with a sledge hammer.

I cannot find that video so this one will have to do:

http://www.youtube.com/watch?v=7dtk818WSiU&list=PLE618FBD35463D3BA&index=2&feature=plpp_video

Bombardier may go for traditional repair techniques on the areas in danger of ground support damage, but if composites shrug off the damage that would ding aluminum, then composites would seem to be the better bet.

 

 

Ann R. Thryft
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Re: Composite Aircraft Repair Advances
Ann R. Thryft   12/13/2011 1:28:04 PM
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TJ, your points are well taken. The biggest problem of all in composite repair, though, compared to metal repair, is the lack of knowledge to identify damage in the first place, since it's much more difficult to detect. The next biggest problem is figuring out how to repair so many different materials with so many different uses and so many different possible procedures. And, by extension, lack of knowledge there, as well.


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