Innovation through technology will increasingly dictate business success as globalization and the Internet flatten the global economy. No where is that more important than product design where new processes, ranging from multi-material molding to gas-assist, create opportunities to make quantum improvements in product performance, appearance and cost.
“In today’s environment, innovation must provide value, which translates into growth,” said consultant Jack Avery in a presentation called “Growth through Innovation”, at the most recent Annual Technical conference of the Society of Plastics Engineers. Avery, who led processing innovation at GE’s Technical Center for many years, points to multi-material processing and design as important new areas for innovation. In one new hybrid process, deep-drawn perforated sheet metal parts are inserted into an injection mold. Plastic melt passes through openings in the sheet metal forming rivet heads, creating strong functional integration of the plastic and metal. Another plastics technology innovation is called the Skin-Form Process, in which a polyurethane mix head is installed on the moving side of an injection molding machine. A shuttle table is fitted to the fixed side of the clamping unit. After a thermoplastic part is made, the mold opens and the shuttle table moves the component into the polyurethane casting position. The reactive urethane components are injected into the mold, creating a two-component part that combines the leather-like quality of urethane and the strength of thermoplastic.
Fifty-six-year-old Pasquale Russo has been doing metalwork for more than 30 years in a tiny southern Italy village. Many craftsmen like him brought with them fabrication skills when they came from the Old World to America.
Linear guides are one of the most important components required for the design of automated or computer-controlled equipment. Aluminum profile extrusions, used for these guides, can enable designed-in functional features.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.