Injection molding of magnesium permitted a new design for a revolutionary miniature bar code scanner and provided additional benefits in protecting sensitive internal electronic components from water and other potential environmental problems.
The MS3 scanner from Microscan Systems “may not be smallest scanner available, but it is the best combination of size and performance,” says Malinda Elien, staff mechanical engineer for Microscan, Renton, WA. “This is the most compact, high-performance mechanical design around.” The chassis had to hold tolerances of ±0.002” in very thin wall sections (0.027”). Molten magnesium can travel longer distances prior to solidification than is possible with conventional die casting. The high pressure of injection molding and careful tool design made the difference. The density of the magnesium molding process (called thixomolding) was also a critical difference. “We were able to achieve thinner wall sections without having to worry about water leaking through random pores in the metal,” said Elien, who had the final call on whether to try thixomolding or stay with die casting. “Initially we were trying to decide between Phillips Plastics and our traditional die-casting vendor,” Elien said. “We never had the question in our mind if Phillips was telling us the truth or if they were telling us what we wanted to hear...Every day I am happy that I made the decision that I did.”
Enabling the Future is designing prosthetic appendages modeled more like superhero arms and hands than your average static artificial limbs. And they’re doing it through a website and grassroots movement inspired by two men’s design and creation in 2012 of a metal prosthetic for a child in South Africa.
In order to keep an enterprise truly safe from hackers, cyber security has to go all the way down to the device level. Icon Labs is making the point that security has to be built into device components.
Three days after NASA's MAVEN probe reached Mars, India's Mangalyaan probe went into orbit around the red planet. India's first interplanetary mission, and the first successful Mars probe launched by an Asian nation, has a total project cost of nearly $600 million less than MAVEN's.
Plant user interfaces are beginning to incorporate the consumer features such as swipe, double tap, and pinch. The driver is Millennials who expect plant equipment to match the sophistication of the smartphone.
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