When electronic vehicle systems fail, it’s often not the fault of microcontrollers, memories or integrated circuits. By watching for some of the following problems, designers can often boost reliability of end products, especially in automobiles.
Minimize connections. There’s a high correlation between reliability and the number of electrical connections made at an assembly plant. A dashboard with ten connections, for example, is likely to be more reliable than one with 50 connections.
Make sure wires don’t rub against sharp pieces of metal.
Ensure connections go together with an audible snap. If assemblers hear the snap, they know it’s connected.
Design in reliability at the beginning. Usually, if a car starts out reliable in its first model year, it stays that way.
Fifty-six-year-old Pasquale Russo has been doing metalwork for more than 30 years in a tiny southern Italy village. Many craftsmen like him brought with them fabrication skills when they came from the Old World to America.
Linear guides are one of the most important components required for the design of automated or computer-controlled equipment. Aluminum profile extrusions, used for these guides, can enable designed-in functional features.
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