When electronic vehicle systems fail, it’s often not the fault of microcontrollers, memories or integrated circuits. By watching for some of the following problems, designers can often boost reliability of end products, especially in automobiles.
Minimize connections. There’s a high correlation between reliability and the number of electrical connections made at an assembly plant. A dashboard with ten connections, for example, is likely to be more reliable than one with 50 connections.
Make sure wires don’t rub against sharp pieces of metal.
Ensure connections go together with an audible snap. If assemblers hear the snap, they know it’s connected.
Design in reliability at the beginning. Usually, if a car starts out reliable in its first model year, it stays that way.
Most machine design engineers will survey existing component manufacturers for standard linear guide products, limiting what they can do with their designs. Using extruded aluminum profile guides can customize machine designs while shrinking the bill of materials.
Weaned on the relatively effortless connectivity of today’s massive variety of consumer electronic products, automation users in the IIoT will likely not tolerate too many competing, piecemeal standards for long. And the Industrial Internet Consortium is trying to preempt history.
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