Utron Inc. has developed a combustion gas chamber to quickly compress metallic powders into small parts, and eventually mass-produce small and big components based on the process. It's one of many efforts by powder-metallurgy scientists to take talcum, powder-size grains of metals and turn them into pressed parts. Current methods use pressure and heat to slowly press out small batches of parts. Making large parts in this fashion requires long exposure to heat, with possible undesirable molecular changes resulting. With the combustion gas chamber process, Utron hopes to mass-produce parts "on millisecond time scales," according to Dr. Arul Mozhie, Utron senior scientist. The Utron process evolved from pulsed power and high-pressure combustion technologies developed for hypervelocity launch and other defense applications. The process uses high-pressure pulses, produced by the controlled combustion of propellants, to consolidate the tiny copper and steel powders Utron made using a higher momentum flux gas medium. The work was pursued under a contract awarded by the Ballistic Missile Defense Organization. FAX (703) 369-5298
The landscape of product development is changing. Electronic components and the devices that use them are shrinking, while power and functionality are rising. As a result, heat management is now in the forefront of the design process.
Ahead of their appearance at Design & Manufacturing Minneapolis, we look at some of the engineering behind two robots from the hit show, BattleBots, as well as some tried-and-true fighting tactics engineers should keep in mind when taking their own robots into battle.
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