While I was working on my MSME at Purdue, my old Chevy that got 10 miles per gallon started falling apart.
Three consecutive weekends it left me stranded, including the weekend I was driving to see my then girlfriend to ask her to marry me. Gas had tripled in price in a few months, and soon after, my new wife and I went out and bought a brand new Datsun 1200.
It was a cute little two door, bright orange, with a stick shift. It used about a third of the gas the Chevy did. My brother had owned a Datsun 510 that performed quite well. I wanted to get one of those, but they had discontinued them by the time I was looking. (Yes, fellow engineers, I should have found a used 510.)
After owning the 1200 for about eight months, one day it wouldn't start. I unsuccessfully used my engineering prowess before having it towed to the dealer. In about two days, they "fixed it" under warranty. They provided me no paperwork, just the comment that "it was a bad wire under the dash."
One night after work, my wife and I were driving to a local ski area to take night skiing lessons. We were driving up a mountain road -- lots of snow and ice. I drove over a bump and the car died. We were in the middle of nowhere, miles from any human, and my little orange "bad wire under the dash" car was dead.
I took a quick peek under the dash and not a single wire was tagged "bad." The ignition switch was on the dash in a perfect location to pound on it with my fist. I put the key back in after a few ignition switch pounds, cranked it, and the car fired right up. It took us skiing, and got us home in the cold blizzard. I carefully avoided bumps after that.
Two days later, while my wife was driving the car alone, she drove over a railroad track and the car died mid-track. She managed to cross the track with the car's momentum. She looked under the dash, and saw this Molex-type connector just dangling suspiciously behind the ignition switch. She looked at it, and saw how it could fit behind the switch. She plugged it in. It seated it well and the car started.
I figured that one really strange failure with a car would meet my quota, but the Datsun 1200 wasn't one of your only-one-strange-failure type of cars. About a year later, I slowed down for a stop light and the car died. I started it up, and the next time I came toward an intersection and slowed down, it died again. It died every time it slowed down.
After a few incorrect diagnoses and repairs, the fourth mechanic diagnosed a defective solenoid. When I picked up the car, the mechanic noted that the 1200 would need brakes and a clutch in the next few thousand miles. The rear side windows hinged open, and the hinges and brackets were breaking on both of the rear side windows. I glued everything I could back together to give the appearance of functionality. Several other controls, such as the front window knobs and control knobs on the dash, unceremoniously snapped off. By this time, it had all of 32,000 miles on it.
Then one day, the key jammed in the ignition lock. I called a locksmith. After about 40 minutes into the repair, the locksmith said he needed to rebuild the ignition lock. About an hour-and-a-half later, the ignition lock was back together. After that incident, I figured my life was too short to own this car. We traded it in for a Chevy Chevette.
This entry was submitted by Jeffrey Antman and edited by Rob Spiegel.
Tell us your experiences with Monkey-designed products. Send stories to Rob Spiegel for Made by Monkeys.
Yes, the Eighties were a bad time for Detroit. That same Mustang developed a "tick" after 30K. I lived with it until 70K. The cam shaft had a deep groove on one lobe and when I pulled it out I found that a piece of teflon tape from the nose had worked its way into the journal for that lobe, starving it for oil from day one. The car lived without major repairs for another 100K.
Times have changed, my son put 300K on his Focus, and I had 230K on my Explorer before retiring it. In the Eighties Detroit just didn't seem to understand how important quality was and also how important to business a good "starter" vehicle is. People bought lack luster American vehicles and then turned to imports that put great efforts into their small vehicles. One of my favorites was an early Ninties Mitsubishi that had outstanding engineering. The cheap little car even had roller rockers.
I had a Datsun 510 sedan and station wagon, 1200, and a "68" 2000 Fair lady (roadster)...
Never had any significant electrical problems with any of them..
510 sedan.. at night, flipped it on a mountain road (car coming other direction with "high beams on", causing me to take the curve too wide. (no , it didn't hurt)
2000 Fair lady... The Judge made me sell it (I was young and loved speed).. Have you ever gotten 18 "points" in one week? I grin every time I think about that car.
1200 (square back , not hatchback) .... lot of miles.. but fell asleep while driving - totaled it... (yes , it hurt)
510 wagon.. stayed in the family for over 20 years! Abused it with truly scary "off roading" expeditions, (ever spend an afternoon "jumping" your car several feet in the air?) The only electrical problem: fractured alternator mount (belt slipping under load).. Yes , I did have to do some maintenance, but it still holds the title of " the cheapest cost of ownership of any car I have ever owned" ($0.04 / mile for purchase of car, gas, oil, maintenance, insurance -everything included).. gave to youngest brother for his first car...
There are always the possibility of getting a lemon.
My bad wiring story finds me, my spouse and her 1200 suddenly slowing to a crawl in Ludington, Michigan. Opening the hood (in a sandstorm, of course) I found the plastic-sheathed accelerator cable had melted. The battery ground cable had gotten disconnected (I postulated that somebody in Detroit the previous day had tried to steal the battery), and the only ground connection to the engine was through the accelerator cable sheath. The heat from the current had finally melted it.
I was able to crank up the idle so we could drive at 25 MPH to the nearest dealer, who was 75 miles away across Lake Michigan, in Manitowoc, Wisconsin. Fortunately, that was 5 miles of driving, and the rest sailing on the ferry.
My father in law, who fought "the Japs" in the war, was continually dissing the 1200. He claimed the engine block was made from melted down B-25's. Perhaps true, because the piston rings lasted 40,000 miles. And the rear brake cylinders split one day when I stood on the brakes to avoid a Buick running a stop sign.
Despite being Ziebarted, the car was a rolling chemistry demonstration of NaCl+H20+Fe => FeO2. I pop-riveted sheet metal over the holes, and gooped it up with roof patching compound.
Certainly NOT my first vehicle, but in Oct 1969 I picked up a 1970 MUSTANG MACH I in mdium blue metallic w/ 351 Cleveland, close-ratio 4-speed, HURST Shifter, "posi" rear & AM-FM radio, . No other amenities. At the time I needed to quench my desire for "go fast"! At any rate, since this was an early build vehicle, many of the underpinnings were from the '69 MUSTANG, save the obvious changed body panels. And, one of those items was the speedometer cable. While the dash layout was different from 1969 to 1970 models, the cables must have been an afterthought since the cable on my vehicle was too short, and constantly became disconnected. Several trips to the dealer did not rectify the problem. They finally resorted to having an independent speedometer repair facility custom fabricate a new cable, since ALL the FORD part numbers were incorrect.
Needing more reliable & more economical transportation, I traded it in 1972 for a DATSUN 510 Station Wagon. In over 100K miles, NEVER did anything to it except change oil, normal maintenance, etc. Sold it in 1976 to a friend's father-n-law, who drove it for several more years. The ONE big complaint was that the body panels rusted out, BUT mechanically & electrically, it was PERFECT. And, one minor complaint, when traveling in cold winter climate, with the defroster running full speed, the heated air was insufficient to keep the windshield free of ice/snow/freezing rain build-up. Several of those trips had to be interrupted to physically remove the build-up from the glass.
When that vehicle was gone, I purchased a 1976 TOYOTA CELICA hatchback (looked like a 1960s Mustang). All these vehicles were garage-kept. In only a few years, the bulbous gasket sealing the hatchback became loose & floppy. Inspecting the cause, it was immediately evident that it was improperly designed. The turned-up lip of body sheetmetal had completely rusted away, giving no support structure for the gasket.
Traded that vehicle in for a 1980 DATSUN 200SX, a sporty job, which was very comfortable, great on gas, and trouble-free. Sold it to the neighbor's son, a college student at the time for a FORD BRONCO II.
We've had the two DATSUN vehicles in our family, and I can honestly reflect that of all the vehicles that we've owned in the past 60 years, those two DATSUNs provided very reliable transportation in all conditions. Can't say that about that CELICA, since there were several other mechanical problems. I would say that TOYOTA has made GIANT leaps of quality since then, since our last three CAMRYs have been an absolute joy to own, and virtually maintenance-free, except for preventive care.
I very well could have gotten the minus three or even four sigma Datsun 1200. I always had the feeling that not every one of these cars was as difficult as mine, but I just got unlucky.
vandamme, I am sorry you and your spouse had electrical problems with your 1200 as I did. Your story struck a chord with me. When I was very young, my dad bought a 58 Plymouth and we went on a real driving summer vacation a week or so after he bought it, to Michigan from our home in Chicago. Dad's Plymouth blew a head gasket, in of all places, Ludington! Spent the whole vacation in Ludington.
I travel a lot on business and had an overnight trip to Omaha back in the mid 80s. The rental counter said that they were short cars but did have a one if I knew how to drive stick. My first two cars were sticks ('65 Comet and '68 Javelyn) so I said sure. They gave me the keys and told me where it was parked and I found a silver 280Z waiting for me. Too bad it was only an overnight trip.
That was the first time I had a 5 speed transmission and loved it. I really did turn heads while driving through Omaha.
Eventually I had another 5 speed, a Saturn SL2. That I did have for 5 years before my son took it over. Really did like driving in snow with a stick. Of course now I livve in the deseert of AZ so that is only a bad memory.
From Dell / Intel® New Paradigms in Design Work Scott Hamilton, vertical market strategist for Dell Precision workstations, 5/2/2013 3
Early in my career, I worked as a draftsman and remember the days of drawing on vellum with numbered pencils and Mylar with plastic lead. This was a fun experience in the sense that I ...
I've been using workstations for more than 10 years and love finding ways to get more performance from my system. With demanding professional applications that require more power each ...
A lasting memory from my first job as an engineer in an auto assembly plant is standing on hard concrete at six in the morning, vending-machine coffee clutched in hand, listening to ...
A quick look into the merger of two powerhouse 3D printing OEMs and the new leader in rapid prototyping solutions, Stratasys. The industrial revolution is now led by 3D printing and engineers are given the opportunity to fully maximize their design capabilities, reduce their time-to-market and functionally test prototypes cheaper, faster and easier. Bruce Bradshaw, Director of Marketing in North America, will explore the large product offering and variety of materials that will help CAD designers articulate their product design with actual, physical prototypes. This broadcast will dive deep into technical information including application specific stories from real world customers and their experiences with 3D printing. 3D Printing is
To save this item to your list of favorite Design News content so you can find it later in your Profile page, click the "Save It" button next to the item.
If you found this interesting or useful, please use the links to the services below to share it with other readers. You will need a free account with each service to share an item via that service.