Kendall. Thanks for getting back to me. I was thinking of something similar to the way fiberglass panels are made with a metal mesh replacing the glass mesh. Don't know if that is even practical or has been tried. It just seemed like an interesting idea.
Scott, not sure what sort of construct you mean specifically by a 'hybrid.' Some of our systems are filled with various substances. Metals sometimes play a role. But the metal itself doens't play a role for strength. Obviously the trade-off when systems are more highly filled is for strength properties (flex mod, impact). I think maintaining this balance is more critical for automotive applications than say electronics. We are also looking at composite-based constructs for these types of properties. Best, Kendall -
I agree Kendall. The improved thermal conductivity of many polymers is now opening design doors that were previously closed for us. In addition to metal heat sinks that may have been overspecified in the past, new LED technologies burn cooler and brighter, so the opportunity to replace a metal heatsink with a thermally conductive plastic heatsink may now be available.
I found myself wondering if there were some polymer/metal hybrid materials out there for use in automotive applications? Is that a practical tradeoff for weight, strength, conductivity, etc.? Any thoughts?
Not that conductive, but sounds like a great material that can both house and supply data for low voltage sensors. I wonder if this is being explored. Also, a great way to send power or a signal through a enclosed container. That is if both conductive and non-conductive plastics can be molded together. Sound like this will revolutionize the automotive sector sometime soon.
Designing trade-offs are always more complex than getting exact matches of properties. The thermally conductive compounds referenced in the article have thermal conductivities up to about 20 W/mK. While that isn't quite equivalent to aluminum at 100W/mK, it's over 3 orders of magnitude improvement over base plastics which sit at around 0.1 W/mK.
That does make these formulations viable options for heat management. We've done several design cases in areas such as automotive lighting and have shown that those sorts of conductivities are more than enough to replace metal heat sinks which in many cases are *overspecified* for thermal conductivity.
As to 3D printing. We have 3D printing capability and development programs to be able to print some of our key functional formulations. Happy to discuss further if you like.
The low-hanging fruit of plastic-to-metal conversion is no longer there for the taking, but that doesn't mean there are no opportunities. This article does a good job of explaining how to go about finding these opportunities: design engineers should sit down with suppliers or other experts, with a focus on part function. You are probably not going to make the same exact part out of plastic that you made out of metal -- at least, not if you want the part to work! But, with a little creativity, you might be able to get the same function. It takes design ingenuity, along with a knowledge of what's out there in terms of materials. This is where suppliers and outside experts can help.
In order to keep in line with safety protocols, industrial networks need to be filtered in a semantic way so that only information related to diagnostics is flowing back to the vendor and that any communications that could be used for remote machine operations are suppressed.
While people may talk about the procurement process, the procurement discipline actually encompasses a number of different processes. They include spend analysis, supplier relationship management, and contract management, just to name a few.
As the Industrial Internet of Things and machine-to-machine communications movements gain speed, some companies are asking themselves, “Wait. How much information do we really want to flow in and out of our premises? Aren’t we supposed to be doubling down on cyber security?”
Extruded aluminum continues to gain traction as a mainstream OEM choice for designing, engineering, and producing component parts. The alloy and the technique have marched aggressively through the awareness and understanding phases and are now solidly in adoption territory.
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