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Gadget Freak Case #228: Super LED Flashlight Hits 3,000 Lumens
10/19/2012

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John Duffy's super LED flashlight is almost three times as powerful as xenon car headlights.
John Duffy's super LED flashlight is almost three times as powerful as xenon car headlights.

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Nugent_56
User Rank
Gold
Parts list and Dimmer
Nugent_56   11/6/2012 3:28:23 PM
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That's 3 leds, and 1 heatsink (referring to parts list). Also, it would be fairly simple to add a dimming circuit using a MOSFET and the LM555 as a PWM controller. Good job..

Dougoo
User Rank
Iron
Re: Parts list and Dimmer
Dougoo   12/3/2012 10:53:33 AM
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Im am new at this, can you spell out a few things for me,

  If you were to try to make the brighest lamp why would you not use 4 of the leds and not use the droping resistors

  How do you calculate the size (resistance and wattage) of the resistors if you were to use 1,2,3,4 of the led elements

  The dimming circut you spoke about sounds interesting,can you give me more info on how to do that,or take the same aproach as in the led desk lamp #230 It seams to be a different aproach

Thanks in advance

Doug

 

John Duffy
User Rank
Silver
Re: Parts list and Dimmer
John Duffy   1/11/2013 11:27:45 PM
NO RATINGS
sorry I took so long to respond, I haven't checked this in a while.  I could have used four LEDs, but the minimum voltage to keep up output is 3V, so if I run four, it would only work as long as its above 12V.  A deep cycle battery will drop the voltage a bit when a load like that is applied, and though ohms law will drop the current going to them based on the resistors, the effect would be way more significant if each gets <3V. 

As for a driver circuit, I could have, but I was pressed for time initally, as I had intended to bring it to a gadget competition at a camp I was attending.  Unfortunatealy, the LEDs didn't ship in time, and I didn't see much of a need to redesign.  Another light I made just a few days ago using two LEDs does use a driver circuit.  As for calculating the resistors, each LED has a frop of 3V, and thus for each LED, just subtract 3V from 12V, then use ohms law for 3A.  I ran three, thus a drop of 9V, leaving 3V.  I needed 3A, thus 1ohm.  two would leave 6V, thus needing 2ohms, and one would leave 9V, needing 3ohms  four would leave 0V, thus 0ohms, but leaving the problems mentioned before.   

As for the safety issue mentioned, most of that was precautionary.  From more than a few inches it won't burn.  Becasue it  has a ~120 degree spread, the power will very rapidly dissipate, so it's NOT like a laser, but is powerful enough to distract or irritate someone from afar. Basically, I just meant don't shine it at cars or in peoples eyes.  It, and almost all things should just be treated as though they are more dangerous than they really are.        

And finially, does anyone have any advice on easy to build 3D printer extruders, specifically, something light that doen't require fabrication access (no milling, latheing (lathing?) 3D printed parts, etc.), just hand tools and such?  I'm building a cheap 3D printer/wax CNC device, and the only problem I haven't fixed so far is the extruder, mainly becasue it will likely be fairly expensive (I'm looking for <$50, though), and thus I don't want to experiment more than I have to, as that will get expensive fast. 

thanks for your help and comments!

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