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Case #84: Ed Had A Fondness for Orange Crush
By Design News Staff -- Design News, May 15, 2006
For the gadget freak who thinks he has everything, here's Ed Nauman's microprocessor-controlled, pneumatic-actuated can crusher. Great for parties, it consists of a pneumatic ram, precision bore crushing cylinder with aluminum crushing piston, two pneumatic rams to control the loading of cans, and solenoid valves to control the rams.
Operationally, the user simply loads the cans into the magazine, opens the pneumatic ball valve to charge the surge tank, places the rotary mode switch in either auto or manual, and presses the run switch. In full auto mode, the crusher loads and crushes cans at the blinding rate of 1.5 cans/second. That's a lot of six packs!
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| Ultimate Beer Can Crusher Control Unit Parts List | ||
|---|---|---|
| Amt | Part Description | Allied Part # |
| 1 | Optical proximity sensor | 807-6233 |
| 1 | 2X16 LCD Display | 670-0036 |
| 1 | Switch | 948-7728 |
| 1 | RJ45 Connectors | 863-0064 |
| 1 | Indicator Lamp | 234-1038 |
| 1 | Indicator Lamp | 234-1828 |
| 1 | Voltage Regulator | 288-1297 |
| 1 | Microcontroller | 858-0055 |
| 1 | RS232 Interface Chip | 773-0041 |
| 1 | 3 Terminal Linear Regulator | 288-0001 |
| 1 | Solid State Relay | 281-6010 |
| 1 | 10K Resistor | 832-7523 |
| 1 | 2K Resistor | 832-0405 |
| 1 | 330 Ohm Resistor | 296-6310 |
| 1 | Small Signal Diode | 431-0614 |
| 1 | 01uF Capacitor | 507-0210 |
| 1 | 0.1uF Capacitor | 862-2142 |
| 1 | 47uF capacitor | 613-0672 |
| 1 | 20uF Capacitor | 591-7072 |
| Additional parts required: Control board: Microchip PIC 16F876 microcontroller and programmable oscillator; Other: 3 pneumatic rams; precision bore crushing cylinder with aluminum crushing piston; 3 pneumatic solenoid valves; steel frame with pneumatic surge tank, air preparation filters and regulators. | ||
For Ed Nauman's complete instructions to build your own Ultimate Beer Can Crusher, click here (Zip file contains AutoCAD drawing and Visual Basic File)
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