Erie, PA--Finish Thompson Inc. (FTI) says its KC 6-8-10 Series magnetic drive pump eliminates the damage that frequently occurs to conventional pumps during startup rotation checks, or when the pumps are operated under low-liquid-level conditions. Though its product development process ended in success, at the onset FTI faced several major challenges.
ADVERTISEMENT
Sponsored Content
Technology Marketplace
The first design requirement was to find internal magnets that were considerably lighter and smaller than what was commercially available at the time. Reducing the weight of the rotating components would make it possible to reduce the size of the bushings and generate less heat. The solution: Engineers used neodymium rare earth magnets, reducing the magnet assembly weight from 3 to 4 lbs to approximately 1/2 lb. Also, the cantilevered design of the impeller spindle provided added impact resistance, reducing breakage, frictional heat, and heat buildup.
Another challenge for engineers was finding a bushing material with strong self-lubricating properties. FTI chose P-658RCH carbon-graphite from Morgan Advanced Materials and Technologies (MAMAT; St. Mary's, PA). The material assists in laying down a low-friction transfer film that helps control temperature rise if the interface becomes dry. In addition, the material provides the corrosion resistance necessary for many of the applications in which these pumps are used, such as chemical processing, pcb manufacturing, and pharmaceutical and plating applications.
The combination of lighter magnets and self-lubricating carbon-graphite material enables the pump to run indefinitely without lubrication, says Jeff Richmond, director of research and development at Finish Thompson. "The same design features that allow the pump to run dry provide nearly unlimited bearing life," he adds. "The benefit to the user is reduced down time and reduced maintenance cost."
JUNE 26TH WEBCAST: Collaborative Requirements Engineering
Speed your innovation. Capture the "voice of the customer" and translate customer requests into user requirements that define new products. Find out why the new ENOVIA Requirements Management solution enables organizations to improve their overall global requirements management process. Read More
Mechatronics in action
Successful synergistic integration of controls, electronics, computers and mechanical systems is key to the 21st century design process. Unlock the secrets at the Mechatronics Zone!
Webcast: Sensor Know-How Now
Join our moderator Randy Frank and John Keating from Cognex and explore Solving Industrial Inspection Problems. Read More
Engineering Concept Conduit
Engineering Concept Conduit looks at new products and the components that make them exceptional. Each month we’ll look at a new electronic product and see what makes it tick from an engineering point of view. We’ll explore the design and engineering challenges for the product and examine the components that solved those challenges.
Light Matters: Systems Level Approach to HBLED illumination applications
Its good practice to apply a systems-level approach to high-brightness LED (HBLED) illumination applications. Minimally, the system includes the optical, thermal and electrical characteristics of the of the HBLED, the lens (if any) which is built-in to its package, secondary optics such as external plastic lenses/reflectors to direct the light as your application requires and power driver electronics. Read More