Deloitte Report Says 3D Printing Will Change Automotive Industry
Engineering Materials 2/5/2015 5 comments A new report from Deloitte University Press says incorporating 3D printing will transform automotive production, both in printed end-parts and in specialized tooling, by offering more control over both, as well as lighter-weight parts. Additional benefits include much faster production time and lower costs.
Special Effects, AM, & Oak Ridge Lab Gurus to Keynote AM Users Group Meeting
Engineering Materials 2/2/2015 Post a comment Three additive manufacturing movers and shakers will be keynote speakers at the upcoming 2015 Additive Manufacturing Users Group Education & Training Conference: Jason Lopes of Legacy Effects, Lonnie Love of Oak Ridge National Laboratory (ORNL), and Todd Grimm, president of independent AM consulting firm T. A. Grimm & Associates and AMUG board member.
New Composites Institute Chief Talks About Grand Challenges
Engineering Materials 1/30/2015 1 comment The new composites manufacturing innovation center is intended to be a source of grand challenges for industry, like the kind that got us to the moon under JFK. These aren't the words its new CEO Craig Blue used, but that's the idea and the vision behind the Institute for Advanced Composites Manufacturing Innovation (IACMI).
Solar Impulse 2 Preps for Round-the-World Flight
Engineering Materials 1/29/2015 11 comments The 100% solar-powered airplane Solar Impulse 2 is prepping for its upcoming flight, becoming the first plane to fly around the world without using fuel. It's able to do so because of above-average performance by all of the technologies that go into it, especially materials.
3D & 4D Printing Will Grow in 2015: New Materials & Processes
Engineering Materials 1/16/2015 6 comments A growing though not-so-obvious role for 3D printing, 4D printing, and overall additive manufacturing is their use in fabricating new materials and enabling new or improved manufacturing and assembly processes. Individual engineers, OEMs, university labs, and others are reinventing the technology to suit their own needs.
Engage Materials Suppliers Early to Reduce Vehicle Weight
Engineering Materials 1/16/2015 Post a comment For vehicles to meet the 2025 Corporate Average Fuel Economy (CAFE) standards, three things must happen: customers must look beyond the data sheet and engage materials supplier earlier, and new integrated multi-materials are needed to make step-change improvements.
3D & 4D Printing Will Grow in 2015: Industries and Applications
Engineering Materials 1/12/2015 3 comments 3D printing, 4D printing, and various types of additive manufacturing (AM) will get even bigger in 2015. We're not talking about consumer use, which gets most of the attention, but processes and technologies that will affect how design engineers design products and how manufacturing engineers make them. For now, the biggest industries are still aerospace and medical, while automotive and architecture continue to grow.
Cars & Medical Implants Will Drive Plastics in 2015
Engineering Materials 1/8/2015 4 comments More and more -- that's what we'll see from plastics and composites in 2015, more types of plastics and more ways they can be used. Two of the fastest-growing uses will be automotive parts, plus medical implants and devices. New types of plastics will include biodegradable materials, plastics that can be easily recycled, and some that do both.
3D Printing Water-Based, Biodegradable Composites - with Robots!
Engineering Materials 12/19/2014 6 comments An MIT research team has invented what they see as a solution to the need for biodegradable 3D-printable materials made from something besides petroleum-based sources: a water-based robotic additive extrusion method that makes objects from biodegradable hydrogel composites.
Alcoa's Micromill Process, Alloy Could Change Car Manufacturing
Engineering Materials 12/16/2014 10 comments Alcoa has unveiled a new manufacturing and materials technology for making aluminum sheet, aimed especially at automotive, industrial, and packaging applications. If all its claims are true, this is a major breakthrough, and may convince more automotive engineers to use aluminum.
NASA Installs Giant Composite Research Robot
Engineering Materials 12/15/2014 8 comments NASA has just installed a giant robot to help in its research on composite aerospace materials, like those used for the Orion spacecraft. The agency wants to shave the time it takes to get composites through design, test, and manufacturing stages.
Video: ESA Plans 3D-Printed Moon Base
Engineering Materials 12/12/2014 8 comments The European Space Agency (ESA) is working with architects Foster + Partners to test the possibility of using lunar regolith, or moon rocks, and 3D printing to make structures for use on the moon. A new video shows some cool animations of a hypothetical lunar mission that carries out this vision.
3D-Printed Custom Spike Plates Outrun the Competition
Engineering Materials 12/11/2014 3 comments If there's one thing 3D printing's good for, it's customization. New Balance Athletic Shoe Company has begun using 3D printing to make customized spike plates for its running shoes made for members of its Team New Balance runners. They provide better traction and shave off a tiny bit of weight.
3D Printing Space-Worthy Satellite Parts
Engineering Materials 12/9/2014 1 comment Two teams, one based in the US and one in Europe, have 3D printed space-worthy support structures for satellite antenna arrays. These aren't prototypes: they're fully functioning antenna supports that will operate while exposed to the harsh temperatures and radiation of outer space.
HP's 3D Printing Plans Still Seem a Little Out of Reach
Engineering Materials 11/24/2014 5 comments HP revealed more of its 3D printing plans in a recent webinar. Senior vice president of inkjet and graphics solution business Stephen Nigro spoke about how the technology works and expanded on HP's vision of open collaboration to commercialize its Multi Jet Fusion 3D printing technology for end-production, and open collaboration on new materials. He also said HP will create software to help users decide when to use Multi Jet Fusion versus conventional subtractive manufacturing.
How Did a Concept Car Shed 26 Pounds?
Engineering Materials 11/12/2014 19 comments A lightweight electric urban concept car designed by several European companies weighs only 992 lb without its battery. It would have weighed 26.7 lb more if its windows were made of glass instead of the specially coated LEXAN polycarbonate resin from SABIC Innovative Plastics.
3D Printing Super-Hard Metal Matrix Composites
Engineering Materials 11/7/2014 6 comments The NanoSteel Company has produced high-hardness ferrous metal matrix composite (MMC) parts using a new nanosteel powder in a one-step 3D-printing process. Parts are 99.9% dense, crack-free, and with wear resistance comparable to M2 tool steels.
HP Finally Reveals 3D Printing Plans
Engineering Materials 10/31/2014 8 comments After a year or so of missteps, false starts, retractions, and postponements, inkjet office printer giant Hewlett-Packard has finally revealed just what it plans to do in 3D printing.
Update: 3D-Printed Optics From New Material, Process
Engineering Materials 10/29/2014 23 comments The company that brought you 3D-printed eyeglasses has launched both an improved clear polymer material for 3D printing optical components and a high-speed, precision, 3D-printing process for making small- and medium-sized batches in a few days.
10 Talented Robot Arms & Hands
Engineering Materials 10/27/2014 14 comments We've found an amazing variety of robot hands & arms in medicine, space, and service robots, as well as R&D and assembly. Some are based on industrial designs modified for speed or dexterity, while others more closely emulate human movements, as well as human size and shape.
Plastics Can Do Almost Any Job -- Even Yours
Engineering Materials 10/22/2014 6 comments To give engineers a better idea of the range of resins and polymers available as alternatives to other materials, this Technology Roundup presents several articles on engineering plastics that can do the job.
3D-Printed Telescope Takes (Nice!) Pix of the Moon
Engineering Materials 10/21/2014 22 comments The first photos made with a 3D-printed telescope are here and they're not as fuzzy as you might expect. A team from the University of Sheffield beat NASA to the goal. The photos of the Moon were made with a reflecting telescope that cost the research team £100 to make (about $161 US).
Video: Tiny Humanoid Robot Flies Plane
Engineering Materials 10/13/2014 9 comments A tiny humanoid robot has safely piloted a small plane all the way from cold start to takeoff, landing and coming to a full stop on the plane's designated runway. Yes, it happened in a pilot training simulation -- but the research team isn't far away from doing it in the real world.
China's Emerging 3D Printing Market Will Grow 4X
Engineering Materials 10/10/2014 12 comments Some in the US have welcomed 3D printing for boosting local economies and bringing some offshored manufacturing back onshore. Meanwhile, China is wielding its power of numbers, and its very different relationships between government, education, and industry, to kickstart a homegrown industry.
IAPD Plastics Expo Gives Engineers Alternatives
Engineering Materials 10/8/2014 8 comments You can find out practically everything you need to know about engineering plastics as alternatives to other materials at the 2014 IAPD Plastics Expo. Admission is free for engineers, designers, specifiers, and OEMs, as well as students and faculty.
The Job Market: Robots vs. Humans
Engineering Materials 10/3/2014 6 comments Some studies say that robots take away certain jobs from humans, but give us others in return. So far that's worked in the past, but things may be changing.
SABIC Dishes On 3D-Printed Car Materials
Engineering Materials 10/2/2014 2 comments The Strati EV car printed at IMTS is made of SABIC's LNP STAT KON AE003. SABIC tells Design News why this carbon fiber-reinforced compound was chosen by Local Motors and Oak Ridge National Laboratories.
MAVEN Arrives at Mars
Engineering Materials 9/25/2014 17 comments NASA's MAVEN spacecraft has entered Mars' atmosphere, carrying instruments to help Earthlings figure out what happened to it. Launched last November, the spacecraft arrived at the red planet right on time after a journey of 442 million miles.
Airbus' 3D-Printed Metal Spacecraft Hinge
Engineering Materials 9/22/2014 10 comments Airbus Defence and Space has 3D printed titanium brackets for communications satellites. The redesigned, one-piece 3D-printed brackets have better thermal resistance than conventionally manufactured parts, can be produced faster, cost 20% less, and save about 1 kg of weight per satellite.
Stratasys Reveals Latest Multi-Materials 3D Printers
Engineering Materials 9/18/2014 3 comments At IMTS last week, Stratasys introduced two new multi-materials PolyJet 3D printers, plus a new UV-resistant material for its FDM production 3D printers. They can be used in making jigs and fixtures, as well as prototypes and small runs of production parts.
GE Aviation Steps Up 3D-Printed Engine Parts
Engineering Materials 9/16/2014 5 comments GE Aviation not only plans to use 3D printing to mass-produce metal parts for its LEAP jet engine, but it's also developing a separate technology for 3D-printing metal parts used in its other engines.
Report: World Solar Demand Will Grow 75%
Engineering Materials 9/15/2014 35 comments The demand for solar energy around the world will grow a total of 75% by 2019, according to a new report by Lux Research. Trade disputes and policy changes, though, will complicate the picture.
CO2-Based Plastic Nears Production
Engineering Materials 9/8/2014 7 comments Bayer MaterialScience is using CO2 to produce a precursor for high-quality polyurethane foam at its pilot plant in Leverkusen. The transition to full-scale manufacturing is expected in 2016.
NASA Invents Multi-Metals 3D Printing
Engineering Materials 9/3/2014 20 comments NASA's JPL and Caltech have achieved the mind-boggling feat of 3D printing multiple metals in a single end-part, grading from one alloy to another. They've also developed a method for combining metals with carbon fiber composites in end-production parts.
Video: Autonomous Military Robots Complete Mission
Engineering Materials 9/2/2014 3 comments More and more robots are becoming more autonomous all the time. Now Lockheed Martin has completed a demo mission with two completely autonomous robotic vehicles performing resupply, reconnaissance, surveillance, and target acquisition.
ASTM Proposes New Standards for Metal 3D Printing
Engineering Materials 8/29/2014 6 comments Producing high-quality end-production metal parts with additive manufacturing for applications like aerospace and medical requires very tightly controlled processes and materials. New standards and guidelines for machines and processes, materials, and printed parts are underway from bodies such as ASTM International.
Video: 1,000 Swarming Robots Self-Assemble
Engineering Materials 8/28/2014 13 comments The biggest robot swarm to date is made of 1,000 Kilobots, which can follow simple rules to autonomously assemble into predetermined shapes. Hardware and software are open-source.
Update: Converting Plastics to Energy Could Boost US Reserves
Engineering Materials 8/27/2014 25 comments Although plastics make up only about 11% of all US municipal solid waste, many are actually more energy-dense than coal. Converting these non-recycled plastics into energy with existing technologies could reduce US coal consumption, as well as boost domestic energy reserves, says a new study.
Report: Metamaterials Will Partly Depend on Additive Manufacturing
Engineering Materials 8/20/2014 8 comments Artificially created metamaterials are already appearing in niche applications like electronics, communications, and defense, says a new report from Lux Research. How quickly they become mainstream depends on cost-effective manufacturing methods, which will include additive manufacturing.
SpaceX Reveals 3D-Printed Rocket Engine Parts
Engineering Materials 8/19/2014 9 comments SpaceX has 3D printed and successfully hot-fired a SuperDraco engine chamber made of Inconel, a high-performance superalloy, using direct metal laser sintering (DMLS). The company's first 3D-printed rocket engine part, a main oxidizer valve body for the Falcon 9 rocket, launched in January and is now qualified on all Falcon 9 flights.
Engineers at Fuel Cell Energy have found a way to take advantage of a side reaction, unique to their carbonate fuel cell that has nothing to do with energy production, as a potential, cost-effective solution to capturing carbon from fossil fuel power plants.
To get to a trillion sensors in the IoT that we all look forward to, there are many challenges to commercialization that still remain, including interoperability, the lack of standards, and the issue of security, to name a few.
This is part one of an article discussing the University of Washington’s nationally ranked FSAE electric car (eCar) and combustible car (cCar). Stay tuned for part two, tomorrow, which will discuss the four unique PCBs used in both the eCar and cCars.
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