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Engineering Materials
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HP's 3D Printing Plans Still Seem a Little Out of Reach
Engineering Materials 
11/24/2014  2 comments
HP revealed more of its 3D printing plans in a recent webinar. Senior vice president of inkjet and graphics solution business Stephen Nigro spoke about how the technology works and expanded on HP's vision of open collaboration to commercialize its Multi Jet Fusion 3D printing technology for end-production, and open collaboration on new materials. He also said HP will create software to help users decide when to use Multi Jet Fusion versus conventional subtractive manufacturing.
How Did a Concept Car Shed 26 Pounds?
Engineering Materials 
11/12/2014  19 comments
A lightweight electric urban concept car designed by several European companies weighs only 992 lb without its battery. It would have weighed 26.7 lb more if its windows were made of glass instead of the specially coated LEXAN polycarbonate resin from SABIC Innovative Plastics.
Update: 4D Printing Self-Assembling Shapes In Carbon Composites, Wood
Engineering Materials 
11/11/2014  10 comments
Skylar Tibbits' team in MIT's Self-Assembly Lab is now 4D printing self-assembling shapes made of programmable carbon composites and custom wood grain. The composites are being used in a sport car airfoil, and the wood grain is beautiful.
3D Printing Super-Hard Metal Matrix Composites
Engineering Materials 
11/7/2014  6 comments
The NanoSteel Company has produced high-hardness ferrous metal matrix composite (MMC) parts using a new nanosteel powder in a one-step 3D-printing process. Parts are 99.9% dense, crack-free, and with wear resistance comparable to M2 tool steels.
HP Finally Reveals 3D Printing Plans
Engineering Materials 
10/31/2014  8 comments
After a year or so of missteps, false starts, retractions, and postponements, inkjet office printer giant Hewlett-Packard has finally revealed just what it plans to do in 3D printing.
Update: 3D-Printed Optics From New Material, Process
Engineering Materials 
10/29/2014  23 comments
The company that brought you 3D-printed eyeglasses has launched both an improved clear polymer material for 3D printing optical components and a high-speed, precision, 3D-printing process for making small- and medium-sized batches in a few days.
10 Talented Robot Arms & Hands
Engineering Materials 
10/27/2014  12 comments
We've found an amazing variety of robot hands & arms in medicine, space, and service robots, as well as R&D and assembly. Some are based on industrial designs modified for speed or dexterity, while others more closely emulate human movements, as well as human size and shape.
Plastics Can Do Almost Any Job -- Even Yours
Engineering Materials 
10/22/2014  6 comments
To give engineers a better idea of the range of resins and polymers available as alternatives to other materials, this Technology Roundup presents several articles on engineering plastics that can do the job.
3D-Printed Telescope Takes (Nice!) Pix of the Moon
Engineering Materials 
10/21/2014  22 comments
The first photos made with a 3D-printed telescope are here and they're not as fuzzy as you might expect. A team from the University of Sheffield beat NASA to the goal. The photos of the Moon were made with a reflecting telescope that cost the research team £100 to make (about $161 US).
Video: Tiny Humanoid Robot Flies Plane
Engineering Materials 
10/13/2014  9 comments
A tiny humanoid robot has safely piloted a small plane all the way from cold start to takeoff, landing and coming to a full stop on the plane's designated runway. Yes, it happened in a pilot training simulation -- but the research team isn't far away from doing it in the real world.
China's Emerging 3D Printing Market Will Grow 4X
Engineering Materials 
10/10/2014  12 comments
Some in the US have welcomed 3D printing for boosting local economies and bringing some offshored manufacturing back onshore. Meanwhile, China is wielding its power of numbers, and its very different relationships between government, education, and industry, to kickstart a homegrown industry.
IAPD Plastics Expo Gives Engineers Alternatives
Engineering Materials 
10/8/2014  8 comments
You can find out practically everything you need to know about engineering plastics as alternatives to other materials at the 2014 IAPD Plastics Expo. Admission is free for engineers, designers, specifiers, and OEMs, as well as students and faculty.
Will IBM's Solar Concentrator Be More Affordable?
Engineering Materials 
10/6/2014  14 comments
IBM's "sunflower" solar concentrator converts 80% of the sun's radiation into useful energy.
The Job Market: Robots vs. Humans
Engineering Materials 
10/3/2014  6 comments
Some studies say that robots take away certain jobs from humans, but give us others in return. So far that's worked in the past, but things may be changing.
SABIC Dishes On 3D-Printed Car Materials
Engineering Materials 
10/2/2014  2 comments
The Strati EV car printed at IMTS is made of SABIC's LNP STAT KON AE003. SABIC tells Design News why this carbon fiber-reinforced compound was chosen by Local Motors and Oak Ridge National Laboratories.
MAVEN Arrives at Mars
Engineering Materials 
9/25/2014  17 comments
NASA's MAVEN spacecraft has entered Mars' atmosphere, carrying instruments to help Earthlings figure out what happened to it. Launched last November, the spacecraft arrived at the red planet right on time after a journey of 442 million miles.
3D-Printed Filament Is Wood-Reinforced Bioplastic
Engineering Materials 
9/24/2014  5 comments
More bioplastic materials have entered the 3D-printable filament fray. These PLA formulations reinforced with wood or bamboo fibers will debut at the October Composites Europe show in Germany.
Airbus' 3D-Printed Metal Spacecraft Hinge
Engineering Materials 
9/22/2014  10 comments
Airbus Defence and Space has 3D printed titanium brackets for communications satellites. The redesigned, one-piece 3D-printed brackets have better thermal resistance than conventionally manufactured parts, can be produced faster, cost 20% less, and save about 1 kg of weight per satellite.
Stratasys Reveals Latest Multi-Materials 3D Printers
Engineering Materials 
9/18/2014  3 comments
At IMTS last week, Stratasys introduced two new multi-materials PolyJet 3D printers, plus a new UV-resistant material for its FDM production 3D printers. They can be used in making jigs and fixtures, as well as prototypes and small runs of production parts.
GE Aviation Steps Up 3D-Printed Engine Parts
Engineering Materials 
9/16/2014  5 comments
GE Aviation not only plans to use 3D printing to mass-produce metal parts for its LEAP jet engine, but it's also developing a separate technology for 3D-printing metal parts used in its other engines.
Report: World Solar Demand Will Grow 75%
Engineering Materials 
9/15/2014  35 comments
The demand for solar energy around the world will grow a total of 75% by 2019, according to a new report by Lux Research. Trade disputes and policy changes, though, will complicate the picture.
CO2-Based Plastic Nears Production
Engineering Materials 
9/8/2014  7 comments
Bayer MaterialScience is using CO2 to produce a precursor for high-quality polyurethane foam at its pilot plant in Leverkusen. The transition to full-scale manufacturing is expected in 2016.
California's Historic Plastic Bag Ban: It's a Good Thing
Engineering Materials 
9/5/2014  45 comments
Plastic bags can become useful as either raw materials for plastics or feedstock for fuel. It's when they're not recycled that they become a major problem. That's what California's bag ban will prevent.
NASA Invents Multi-Metals 3D Printing
Engineering Materials 
9/3/2014  20 comments
NASA's JPL and Caltech have achieved the mind-boggling feat of 3D printing multiple metals in a single end-part, grading from one alloy to another. They've also developed a method for combining metals with carbon fiber composites in end-production parts.
Video: Autonomous Military Robots Complete Mission
Engineering Materials 
9/2/2014  3 comments
More and more robots are becoming more autonomous all the time. Now Lockheed Martin has completed a demo mission with two completely autonomous robotic vehicles performing resupply, reconnaissance, surveillance, and target acquisition.
ASTM Proposes New Standards for Metal 3D Printing
Engineering Materials 
8/29/2014  6 comments
Producing high-quality end-production metal parts with additive manufacturing for applications like aerospace and medical requires very tightly controlled processes and materials. New standards and guidelines for machines and processes, materials, and printed parts are underway from bodies such as ASTM International.
Video: 1,000 Swarming Robots Self-Assemble
Engineering Materials 
8/28/2014  13 comments
The biggest robot swarm to date is made of 1,000 Kilobots, which can follow simple rules to autonomously assemble into predetermined shapes. Hardware and software are open-source.
Update: Converting Plastics to Energy Could Boost US Reserves
Engineering Materials 
8/27/2014  25 comments
Although plastics make up only about 11% of all US municipal solid waste, many are actually more energy-dense than coal. Converting these non-recycled plastics into energy with existing technologies could reduce US coal consumption, as well as boost domestic energy reserves, says a new study.
Survey: Engineers Uncertain About CAFE Materials Choices
Engineering Materials 
8/25/2014  4 comments
This year's Dupont-sponsored WardsAuto survey of automotive designers and other engineers shows lightweighting dominates the discussion. But which materials will help them meet the 2025 CAFE standards are not entirely clear.
Report: Metamaterials Will Partly Depend on Additive Manufacturing
Engineering Materials 
8/20/2014  8 comments
Artificially created metamaterials are already appearing in niche applications like electronics, communications, and defense, says a new report from Lux Research. How quickly they become mainstream depends on cost-effective manufacturing methods, which will include additive manufacturing.
SpaceX Reveals 3D-Printed Rocket Engine Parts
Engineering Materials 
8/19/2014  9 comments
SpaceX has 3D printed and successfully hot-fired a SuperDraco engine chamber made of Inconel, a high-performance superalloy, using direct metal laser sintering (DMLS). The company's first 3D-printed rocket engine part, a main oxidizer valve body for the Falcon 9 rocket, launched in January and is now qualified on all Falcon 9 flights.
Injection-Moldable Composite Beats Metal Specs
Engineering Materials 
8/15/2014  18 comments
A new thermoplastic composite for high-speed, high-volume injection molding has tensile strength that's close to, and sometimes better than, either lay-up composites or metals.
Lawrence Livermore & MIT 3D-Print New Super-Light, Super-Strong Materials
Engineering Materials 
8/14/2014  9 comments
Lawrence Livermore National Laboratory and MIT have 3D-printed a new class of metamaterials that are both exceptionally light and have exceptional strength and stiffness. The new metamaterials maintain a nearly constant stiffness per unit of mass density, over three orders of magnitude.
Update: Intelligent Composites for Structural Monitoring
Engineering Materials 
8/5/2014  5 comments
Smart composites that let the material's structural health be monitored automatically and continuously are getting closer to reality. R&D partners in an EU-sponsored project have demonstrated what they say is the first complete, miniaturized, fiber-optic sensor system entirely embedded inside a fiber-reinforced composite.
Good News & Bad News About Ocean Plastics
Engineering Materials 
7/28/2014  22 comments
The amount of plastic clogging the ocean continues to grow. Some startling, not-so-good news has come out recently about the roles plastic is playing in the ocean, as well as more heartening news about efforts to collect and reuse it.
GE Aviation, Lockheed & Optomec Star in Metal 3D Printing Project
Engineering Materials 
7/25/2014  2 comments
Optomec's third America Makes project for metal 3D printing teams the LENS process company with GE Aviation, Lockheed, and other big aerospace names to develop guidelines for repairing high-value flight-critical Air Force components.
Will Robots Give Jobs or Take Them Away?
Engineering Materials 
7/21/2014  50 comments
Lots of people who write about robots say they give us jobs, instead of taking them away from humans. Based on the evidence in some recent studies, I'm not so sure.
Robot Can Detect Gas Pipe Leaks
Engineering Materials 
7/18/2014  21 comments
A self-propelled robot developed by a team of researchers headed by MIT promises to detect leaks quickly and accurately in gas pipelines, eliminating the likelihood of dangerous explosions. The robot may also be useful in water and petroleum pipe leak detection.
3D-Printed Rocket Engine Fires Up
Engineering Materials 
7/14/2014  19 comments
Aerojet Rocketdyne has built and successfully hot-fire tested an entire 3D-printed rocket engine. In other news, NASA's 3D-printed rocket engine injectors survived tests generating a record 20,000 pounds of thrust. Some performed equally well or better than welded parts.
Fast, Cheap, Stretchable Electronics Made With Sewing Machine
Engineering Materials 
7/11/2014  11 comments
Purdue researchers have used a commercial sewing machine to quickly create stretchable electronics from conventional thin wire and a silicone elastomer used for making special-effect movie masks.
Video: Wear Your Own Pair of Robot Arms
Engineering Materials 
7/10/2014  53 comments
Researchers at MIT's d'Arbeloff Laboratory are developing shoulder- and hip-mounted robotic arms to help workers in aircraft manufacturing perform difficult or complex assembly tasks that would normally require two people.
3D-Printed Steel Building Structures
Engineering Materials 
7/2/2014  22 comments
Structural engineers have developed a design method for 3D printing structural steel elements to be used in construction projects. Complex, individually designed pieces can be created far more efficiently, and costs and waste will be reduced.
10 Nautical Robots Brave the High Seas
Engineering Materials 
7/1/2014  13 comments
Some of the latest nautical robots take a variety of forms. They can look like small boats, tiny four-wheeled vehicles, or realistic fish. One design from Sandia Labs will be able to transform itself from a swimming robot to one that flies through the air or uses wheels on land.
Consumer-Grade 3D-Printable Metal Casting Resin
Engineering Materials 
6/26/2014  12 comments
MadeSolid is offering a 3D-printable casting resin for making small metal parts for things like jewelry. It costs a lot less than previous alternatives and can be used with multiple consumer-grade printers -- an industry first.
SABIC & Kringlan Develop Carbon Composite Wheel
Engineering Materials 
6/25/2014  11 comments
SABIC and Kringlan Composites are developing a thermoplastic carbon composite wheel with a matrix based on SABIC's ULTEM resin. Kringlan says its process is geared toward high volumes, short cycle times, and in-house recycling of production waste and end-of-life materials.
Slideshow: igus's 3D-Printable Bearings Material
Engineering Materials 
6/20/2014  5 comments
igus is offering its tribological, integrated lubricant polymer in a filament for 3D-printing custom bearings, bushings, and prototypes. The Tribo-Filament is compatible with any filament fusion printer that has a heated nozzle and print bed, and uses ABS filaments.
Automotive Lightweighting Groups Get Serious
Engineering Materials 
6/16/2014  7 comments
Industry trade groups, materials manufacturers, and software companies are getting serious about helping automotive manufacturers with vehicle lightweighting. This spring, four different consortia and partnerships were formed.
Ford & Heinz Test Tomato-Based Plastic
Engineering Materials 
6/13/2014  13 comments
Ford and Heinz are testing bioplastics that use waste tomato fiber. Researchers have made some composites and are evaluating their properties, with the goal of making a strong, lightweight composite that can be used in a car's non-structural components.
Climb Glass Walls Like a Gecko With DARPA Tech
Engineering Materials 
6/12/2014  8 comments
For the first time ever, a human has scaled a glass wall using an adhesive inspired by gecko feet. The DARPA-funded research that developed the polymer microstructure technology on handheld paddles is part of the agency's Z-Man program to help soldiers in urban environments.
10 Robots You Don't Want to Mess With
Engineering Materials 
6/10/2014  76 comments
Our current crop of military robots includes small, tank-like unmanned ground vehicles (UGVs), more specialized types like large autonomous vehicles, and both large and small winged robots, one carrying its own fuel cell.
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